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April 13, 2025
When it comes to custom apparel, two of the most popular methods are DTF (Direct-to-Film) printing and screen printing. Each has its strengths, but which one is best for your project or business? At Modfirst DTF, we specialize in high-quality DTF transfers, and we know how important it is to choose the right method based on your needs, budget, and turnaround time.
In this guide, we break down the key differences between DTF and screen printing so you can make an informed decision.
DTF (Direct-to-Film) printing is a heat transfer process where designs are printed onto a PET film using water-based inks. The film is coated with adhesive powder, cured, and then heat-pressed onto garments. It offers:
✅ Full-color, photo-quality designs
✅ No weeding or setup required
✅ Applies to all fabric types
✅ Fast turnaround
Screen printing involves pushing ink through a mesh screen (stencil) onto fabric. Each color requires its own screen, making the setup more complex. It’s ideal for:
✅ Simple, high-volume orders
✅ 1-2 color designs
✅ Bulk printing on cotton or blends
| Feature | DTF Printing | Screen Printing |
|---|---|---|
| Color Capability | Full-color, gradients, photo prints | Limited, usually 1–4 colors |
| Fabric Compatibility | All fabrics (cotton, poly, blends, etc.) | Mostly cotton, some poly blends |
| Setup Time | No setup or screens required | High setup (screens for each color) |
| Minimum Order | No minimums | Typically higher minimums |
| Cost for Small Runs | Low | High (setup fees) |
| Detail & Quality | Sharp, detailed, digital prints | Bold, solid areas of color |
| Durability | 50+ washes, stretch-resistant | 40–50 washes, may crack over time |
| Turnaround Time | Fast – 24 to 72 hours | Slower – depends on number of colors |
| Best For | Custom jobs, small runs, detailed art | Large batches, simple logo printing |
Choose DTF printing if you need:
Small or mid-sized orders with no minimums
Quick turnaround times
Full-color or photo-quality designs
Customization on multiple garments
Flexibility to print on cotton, polyester, tri-blends, etc.
Modfirst DTF makes it easy with:
Online gang sheet builder
Fast shipping and local pickup
No setup fees
Ready-to-press transfers with no weeding
Screen printing is best if:
You need bulk orders of 100+ units
Your design has 1–2 solid colors
You're printing on cotton or poly/cotton blends
You’re okay with longer production times and setup costs
While effective for bulk runs, screen printing lacks the flexibility, detail, and color vibrancy that DTF provides.
✅ Cheaper for small orders
✅ No setup or color separation fees
✅ Pay-per-sheet, scalable pricing
❌ High setup costs
❌ Screens needed for each color
✅ Better cost-per-shirt in large runs (100+ pieces)
If you’re a:
Custom clothing brand needing fast, flexible options → Choose DTF
Print shop offering personalized apparel → Use DTF for short runs, screen for bulk
Event organizer printing one-time shirts → DTF is easier and faster
School/team needing spirit wear → DTF offers vibrant, easy customization
DTF printing is more versatile, faster, and more cost-effective for modern custom apparel printing—especially for small businesses, crafters, and creators who value detail and turnaround speed.
At Modfirst DTF, we make the process seamless with ready-to-press transfers, no minimums, and exceptional print quality. While screen printing has its place in the industry, DTF is the future.